What We Can Do for You
SINKER EDM BURNING
Our EDM department specializes in Sinker EDM (Electrical Discharge Machining). Sinker EDM offers the ability to produce complex shapes without inducing stresses into the material and provides low-risk machining solutions for dies, molds, or parts with previous machining or labor hours. This process is ideal for any company looking to minimize machining risk with accuracy and reliability.

MOLD DESIGN
Whether starting from a rough concept sketch or completed digital design, our injection mold design experience makes us a strategic design partner for ensuring your part design meets all structural, performance, and aesthetic requirements.

DESIGN/BUILD PLASTIC INJECTION MOLDS
Zero Tolerance is on the forefront of plastic part and injection mold design, development, and manufacturing. Serving high end medical applications, complex automotive applications, consumer products, and military technical devices. Tapping into extensive experience and utilizing leading-edge software/technology, can help you design your plastic components from conceptualization and ensure that they are optimized for molding. Our engineers can then design injection molds, which are dependable, easy to maintain and interchangeable. If the design already exists then we review the design for productivity and build the mold per detailed specifications. Our engineers use Cimatron a leading software solution that enables us to produce highly detailed computer-aided design and manufacturing (CAD-CAM) drawings. We use CNC (Computer Numeric Control) and HSM (High Speed Machining) equipment to build high-precision molds to exact tolerances.

5 AXIS MACHINING
Our Makino F5 5XR & YCM RX65 gives us the ability to machine with high speed and extreme accuracy. With this addition to our company we can service the needs of the most complex machining projects with a short turn around time.

INJECTION MOLDING
We offer Short Run and Volume Production Runs with our state of the art equipment. We utilize our expertise in mold making to assist in the molding process to guarantee high quality parts & customer satisfaction.
Our press specifications are: 138 & 110 Ton, 6 oz & 4oz barrel
Minimum Mold Height (thickness) 9.9” Maximum Mold Height (thickness) 21.7” Minimum Mold Length (top of mold) 10.4” Maximum Mold Length (top of mold) 25.6” Minimum Mold Width 9.4” Maximum Mold Width 18.1”



"We all have our time machines, don't we. Those that take us back are memories... those that carry us forward are dreams."
HG Wells
3D PLASTIC
& METAL PRINTING
3D Printing process, FDM delivers the ability for us to produce prototypes for proof of concept, fitment, and cosmetic look. Helping our costumers save time and money.
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Zero Tolerance has always made it a priority to stay at the forefront of technology. With our latest addition of the XM200G printer we are doing just that. This printer meets the specification demands of high-performance applications in manufacturing, research & development and other applications where print speed, part quality, and affordable price are essential. We are excited to incorporated this technology into to our day to day mold building and also service our customers with their individual needs. We currently offer the following materials:
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METALS
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Stainless Steels: 316L, 17-4 PH
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Ni, Cr, and Mo Alloys (Inconel 625 & 718)
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BEGO Mediloy S-CO
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BEGO WIRONIUM RP
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TOOLING STEELS
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M300
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CORRAX (Uddeholm)
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More coming in 2025​​​




CMM INSPECTION
Our name represents precision and accuracy in an industry that is all about the numbers. That is what made the recent purchase of our new Hexagon Global S a no brainer. The Global S is a highly-precise coordinate measuring device that ensures production parts meet quality specifications and tolerance while maintaining repeatability and accuracy


BENCHING AND SPOTTING
Zero Tolerance LLC works exclusively with Dane Spotting + Benching, who provides precision mold finishing and diamond polishing. With the use of their on-site spotting press we can create the results you desire even for the most intricate of molds.

FAST HOLE & WIRE EDM
One stop shop for all EDM work. We offer a high level of Wire EDM services that allows us to precisely cut intricate shapes in conductive metals with thin wire & Fast Hole services allow us to quickly drill small, deep holes in a work piece where traditional drilling methods might not be suitable.
