Zero Tolerance is on the forefront of plastic part and injection mold design, development, and manufacturing. Serving high end medical applications, complex automotive applications, consumer products, and military technical devices. Tapping into extensive experience and utilizing leading-edge software/technology, can help you design your plastic components from conceptualization and ensure that they are optimized for molding. Our engineers can then design injection molds, which are dependable, easy to maintain and interchangeable. If the design already exists then we review the design for productivity and build the mold per detailed specifications.
Our engineers use Cimatron a leading software solution that enables us to produce highly detailed computer-aided design and manufacturing (CAD-CAM) drawings. We use CNC (Computer Numeric Control) and HSM (High Speed Machining) equipment to build high-precision molds to exact tolerances.
Sinker EDM Burning
Our EDM department specializes in Sinker EDM (Electrical Discharge Machining). Sinker EDM offers the ability to produce complex shapes without inducing stresses into the material and provides low-risk machining solutions for dies, molds, or parts with previous machining or labor hours. This process is ideal for any company looking to minimize machining risk with accuracy and reliability.
Whether starting from a rough concept sketch or completed digital design, our injection mold design experience makes us a strategic design partner for ensuring your part design meets all structural, performance, and aesthetic requirements.
5 Axis Machining
Our Makino F5 5XR gives us the ability to machine with high speed and extreme accuracy. With this addition to our company we can service the needs of the most complex machining projects with a short turn around time.
We offer Short Run and Volume Production Runs with our state of the art equipment. We utilize our expertise in mold making to assist in the molding process to guarantee high quality parts & customer satisfaction.
Our press specifications are:
138 Ton, 6 oz Shot Size
Minimum Mold Height (thickness) 9.9”
Maximum Mold Height (thickness) 21.7”
Minimum Mold Length (top of mold) 10.4”
Maximum Mold Length (top of mold) 25.6”
Minimum Mold Width 9.4”
Maximum Mold Width 18.1”
3D Printing / CNC Machining
3D Printing process, FDM delivers the ability for us to produce prototypes for proof of concept, fitment, and cosmetic look. Helping our costumers save time and money.
CNC Programming / Fixturing
We offer CNC Programming services and can provide a G-code program for a complete part, or a single feature. Working from a CAD model or print, we will create a tool path for your job, and output a CNC program that will run on your machine.
Fixtures are used in a variety of applications, usually to hold a part in position while a secondary action or operation can be performed. We have designed a variety of fixtures for inspection, trimming, and assembly. The parts on these fixtures are usually held down by vacuum or clamps. Some fixtures come equipped to be mounted to a CNC machine table or free standing on their own portable cart.
Benching and Spotting
Zero Tolerance LLC works exclusively with Dane Spotting + Benching, who provides precision mold finishing and diamond polishing. With the use of their on-site spotting press we can create the results you desire even for the most intricate of molds.